What are the characteristics of fully automated cnc machines compared with traditional lathes? Let's take a look at it with you today.
fully automated cnc machines, automatic lathes equipped with program control system. The control system can use the control code or other symbolic instructions to process and decode the program logically, represent the program with coded numbers, and input the program into the NC equipment through the information carrier.
fully automated cnc machines with its high precision, high efficiency, suitable for small batch and a variety of complex parts processing, in the mass production of complex parts has achieved good economic benefits, has been widely used in machining. Compared with the traditional lathe industry, fully automated cnc machines have the following characteristics:
1. Strong adaptability
fully automated cnc machines in the processing of a new workpiece, only need to re-prepare the processing program of the new workpiece can realize the processing of the new workpiece, do not need to make a batch of fixtures, do not need to adjust the lathe repeatedly. Therefore, it is especially suitable for processing new products of single pieces, small batches and trial production workpieces. For precision and complex parts that are difficult to process with ordinary lathes, fully automated cnc machines can also realize automatic processing.
2. High processing precision
fully automated cnc machines can be processed in accordance with digital instructions to achieve high machining accuracy. At present, the processing positioning accuracy of fully automated cnc machines is generally as high as 0.03MM, the repeated positioning accuracy is 0.01MM, and some high-end fully automated cnc machines manufacturers can even be refined to 0.003MM, such as Taigroup precision machine tools. In addition, the fully automated cnc machines' drive system and lathe structure have high rigidity, high thermal stability and manufacturing accuracy. fully automated cnc machines automatic processing mode to avoid human interference factors. The same batch of parts size is consistent, the product pass rate is high, and the processing quality is very stable.
3. High production efficiency
The adjustment range of main oil speed and feed speed of fully automated cnc machines is larger than that of ordinary lathes, so each process of fully automated cnc machines can choose favorable Z cutting parameters. From fast moving to stop, acceleration and deceleration measures are adopted, which not only improves the moving speed, but also ensures the positioning accuracy and effectively reduces the maneuvering time.
4. Automation is good for production management
fully automated cnc machines can accurately calculate the single working time of the product, rationally arrange the production, use digital information and standard code for processing and control, effectively simplify the information transmission between the inspection, fixture and semi-finished product, and create the necessary conditions for the automation of the production process.
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